ACT

AE86 ACT Heavy Duty Race Sprung 4-Pad Clutch Kit | 4A-GE (1983-87 Corolla)

SKU: 806
Regular price $445.36
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ACT Heavy Duty Race Sprung 4-Pad Clutch Kit

For 1983–1987 Toyota Corolla AE86 Trueno / Levin and 1985–1987 U.S.-Market Corolla Sport AE86 GT-S with 1.6L 4A-GE


Overview

The ACT Heavy Duty Race Sprung 4-Pad Clutch Kit is a performance single-disc clutch system for Toyota AE86 models equipped with the 1.6L 4A-GE and 200 mm clutch configuration. It combines a Heavy Duty diaphragm pressure plate with a spring-centered 4-pad ceramic race disc to provide substantially greater holding capacity than a conventional OE-style organic clutch.

The clutch is rated for 265 lb-ft of torque at the engine/crank, providing approximately 86% greater torque capacity than the OE clutch configuration. The sprung hub helps absorb torsional vibration and drivetrain shock while retaining the quick, direct engagement characteristics of a ceramic puck-style clutch.

Pedal effort remains light to moderate, but engagement is intentionally aggressive. This setup is best suited to modified street, drift, autocross, track, and race-oriented 4A-GE AE86 builds where increased torque capacity and fast engagement are more important than factory-like clutch smoothness.


Key Features

  • 265 lb-ft engine/crank torque capacity
  • Approximately 86% greater torque capacity than OE
  • 200 mm / 7.9-inch clutch disc
  • 4-pad ceramic race friction material
  • Spring-centered hub helps absorb torsional vibration and drivetrain shock
  • Heavy Duty diaphragm-style pressure plate
  • 21-spline clutch hub
  • 15/16-inch / 0.9375-inch input shaft diameter
  • Light to moderate pedal effort with aggressive engagement
  • Complete clutch kit with release bearing, pilot bearing, and alignment tool

4-Pad Sprung Race Disc

The 4-pad ceramic disc uses less friction surface area than a conventional full-face organic clutch, creating faster and more immediate engagement. Ceramic friction material also provides the heat tolerance needed for repeated hard launches, aggressive shifts, clutch kicks, and other demanding performance use.

Unlike a rigid race disc, the spring-centered hub provides torsional cushioning between the engine and transmission. This reduces drivetrain shock compared with a rigid puck-style clutch while retaining the direct response expected from a performance ceramic disc.

Customers should still expect considerably more abrupt engagement than a street-oriented organic clutch, along with the possibility of mild drivetrain or gear rattle.


Vehicle Fitment

Toyota Sprinter Trueno

  • 1983–1987 Toyota Corolla AE86 – Trueno (JDM) – 1.6L 4A-GE – Manual Transmission

Toyota Corolla Levin

  • 1983–1987 Toyota Corolla AE86 – Levin (JDM) – 1.6L 4A-GE – Manual Transmission

Toyota Corolla Sport GT-S

  • 1985–1987 Toyota Corolla Sport AE86 – GT-S (U.S.-Market) – 1.6L 4A-GE – Manual Transmission

Fitment Notes

  • For 1.6L 4A-GE applications only
  • Rear-wheel-drive applications only
  • Manual transmission applications only
  • Designed for the factory-style 200 mm clutch configuration
  • Uses a 21-spline, 15/16-inch input shaft configuration
  • Torque capacity is measured at the engine/crank, not at the wheels
  • Flywheel is not included
  • Aggressive engagement is normal for the 4-pad ceramic race-disc design
  • Best suited to performance street, drift, track, autocross, and race-oriented builds
  • Professional clutch installation is recommended

Product Specifications

Brand: ACT – Advanced Clutch Technology
Product Type: Performance Clutch Kit
Engine: 1.6L 4A-GE
Pressure Plate: Heavy Duty Diaphragm
Disc Type: 4-Pad Spring-Centered Race Disc
Disc Material: Ceramic
Disc Diameter: 200 mm / 7.9 in.
Torque Capacity: 265 lb-ft at Engine/Crank
Torque Capacity Increase: 86% Over OE
Input Shaft Diameter: 15/16 in. / 0.9375 in.
Spline Count: 21
Pedal Effort: Light to Moderate
Engagement: Aggressive
Gear Rattle: OE to Mild
Friction Life: Moderate
Product Weight: 10.7 lb
Flywheel Included: No
Warranty: 12 Months


Which ACT AE86 Clutch Should You Choose?

The ACT Heavy Duty Race Sprung 4-Pad Clutch Kit is the best choice for an AE86 focused on drifting, repeated clutch kicks, hard launches, autocross, or track use without requiring the substantially higher clamp load of the Xtreme Race setup. Its ceramic 4-pad sprung disc provides fast, aggressive engagement with 265 lb-ft of crank torque capacity, while the Heavy Duty pressure plate keeps pedal effort more manageable than the Xtreme alternatives.

For naturally aspirated, mildly modified, or primarily street-driven AE86s, the ACT Heavy Duty Performance Street Sprung Clutch Kit offers the best everyday balance. Its full-face organic sprung disc provides smoother engagement and lighter pedal effort with 210 lb-ft of crank torque capacity.

For higher-output AE86s that still spend significant time on the street, the ACT Xtreme Performance Street Sprung Clutch Kit combines an Xtreme pressure plate with a full-face organic sprung disc. It increases capacity to 285 lb-ft at the crank while retaining considerably smoother engagement than either ceramic 4-pad option.

For high-output turbo or supercharged builds, serious competition drifting, and applications that exceed the capacity of the Heavy Duty 4-Pad, the ACT Xtreme Race Sprung 4-Pad Clutch Kit steps up to 365 lb-ft of crank torque capacity. It retains the aggressive ceramic 4-pad design but uses the higher-clamp-load Xtreme pressure plate, resulting in a noticeably firmer pedal.

Choose the Heavy Duty Performance Street for everyday drivability, the Heavy Duty 4-Pad Race for drift and track use with manageable pedal effort, the Xtreme Performance Street for higher-output street builds, and the Xtreme 4-Pad Race when maximum single-disc holding capacity and aggressive engagement are the priority.


What's Included

  • (1) ACT Heavy Duty pressure plate
  • (1) 4-pad spring-centered ceramic race clutch disc
  • (1) Clutch release bearing
  • (1) Pilot bearing
  • (1) Clutch alignment tool