AE86 HKS Sport Exhaust System (1983-87 Corolla)
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HKS Sport Muffler Exhaust System
For 1983–1987 Toyota Corolla AE86 Trueno / Levin, 1985–1987 U.S.-Market Corolla Sport AE86 (GT-S), and 1984–1987 U.S.-Market Corolla Sport AE86 (SR5)
Overview
The HKS Sport Muffler Exhaust System is a vehicle-specific performance exhaust designed for the classic rear-wheel-drive Toyota AE86 chassis. Its street-oriented design provides a sportier exhaust note and reduced exhaust restriction while maintaining a more restrained sound level than more aggressive performance exhaust systems.
The two-piece system combines a 60 mm center pipe, 83 mm exhaust tip, S409 stainless steel construction, and an over-differential layout engineered around the AE86 rear chassis. The system is rated at 92 dB close-proximity compared with an 85 dB stock reference.
Key Features
- HKS street-performance exhaust system for the Toyota AE86 chassis
- S409 stainless steel main construction
- 60 mm center pipe
- 83 mm exhaust tip
- Over-differential exhaust routing
- Two-piece center pipe and main muffler design
- HKS-rated 92 dB close-proximity exhaust level
- E-1 muffler design
- JASMA-approved exhaust design
- Vehicle-specific layout for rear-wheel-drive AE86 models
Exhaust Design & Sound
The center pipe passes above the rear differential before connecting to the main muffler and 83 mm outlet. This over-differential layout keeps the exhaust routed closely to the original AE86 chassis configuration.
The street-oriented Sport / Legal design delivers a sporty but controlled sound profile with reduced exhaust restriction compared with the factory muffler. Minimum exhaust-to-road clearance is approximately 150 mm on the stock-suspension reference configuration.
Vehicle Fitment
Toyota Corolla AE86
- 1983–1987 Trueno (JDM) — 4A-GE / 4A-GEU
- 1983–1987 Levin (JDM) — 4A-GE / 4A-GEU
- 1985–1987 GT-S (U.S.-Market) — 4A-GE, manual transmission
- 1984–1987 SR5 (U.S.-Market) — 4A-C; requires a GT-S-style catalytic converter or GT-S-length test pipe
Fitment Notes
- SR5 4A-C fitment requires a GT-S-style catalytic converter or GT-S-length test pipe.
- The factory SR5 catalytic converter and SR5-length test-pipe section are shorter than the GT-S-style section, so the stock-length SR5 upstream section does not reach the exhaust inlet correctly.
- The required GT-S-style catalytic converter or test pipe is not included with the exhaust.
- The exhaust uses an over-differential layout.
- Lowered vehicles have reduced exhaust-to-ground and axle clearance compared with the stock-suspension reference configuration.
Product Specifications
Brand: HKS
Series: Sport / Legal
Product Type: Performance Muffler / Exhaust System
Vehicle Chassis: AE86
Engine: 4A-GE & 4A-C
Main Material: S409 Stainless Steel
Muffler Style: E-1
Center Pipe Diameter: 60 mm
Exhaust Tip Diameter: 83 mm
Exhaust Layout: Over Differential
System Construction: 2-Piece
HKS Close-Proximity Exhaust Level: 92 dB
Stock Reference Exhaust Level: 85 dB
Published Exhaust-to-Road Clearance: Approximately 150 mm
Certification: JASMA Approved
HKS Sport Muffler vs. HKS Hi-Power 409
Both systems use 60mm piping and an over-differential AE86 layout, but they differ primarily in sound level and exhaust-tip size.
| Specification | HKS Sport Muffler | HKS Hi-Power 409 |
|---|---|---|
| Center Pipe | 60mm | 60mm |
| Exhaust Tip | 83mm | 94mm |
| Close-Proximity Sound | 92 dB | 97 dB |
| Layout | Over Differential | Over Differential |
Choose the HKS Sport Muffler for a quieter, more understated street-oriented setup. Choose the HKS Hi-Power 409 for a larger exhaust tip, louder exhaust note, and more aggressive performance-exhaust appearance.
What's Included
- (1) Center pipe
- (1) Main muffler
- (1) 50 mm gasket
- (1) 60 mm gasket
- Mounting bolts and nuts
- Plain washers and spring washers
- Installation manual
- JASMA certificate
- Warranty card
- HKS sticker